Heat guns are versatile tools that can be used for a wide range of applications, from stripping paint to shrinking heat wrap and even thawing frozen pipes. Whether you’re a professional contractor or a DIY enthusiast, understanding how heat guns work and what sets the best models apart can help you make an informed decision. In this guide, we’ll break down the basics of heat guns and compare two of the top models on the market: the DeWalt D26960 and the Milwaukee 2688-20.
How Do Heat Guns Work?
A heat gun functions similarly to a hairdryer, but at much higher temperatures. It blows a stream of hot air that can be directed at a specific surface to soften, loosen, or heat materials. The key components of a heat gun include:
- Heating Element: Produces the necessary high temperatures.
- Fan Motor: Drives the airflow over the heating element and out of the nozzle.
- Temperature Controls: Allow users to adjust heat settings for different tasks.
- Nozzles & Accessories: Help focus the heat for specific applications.
Heat guns are used in various industries, including construction, automotive work, and electronics. Their applications range from paint removal and plastic welding to drying wood and softening adhesives.
What Makes a Good Heat Gun?
When choosing a heat gun, consider the following features:
- Temperature Range: A good heat gun should have an adjustable temperature range to handle multiple tasks.
- Airflow Control: Variable fan speeds help control how heat is applied to surfaces.
- Digital or Dial Controls: Digital heat settings allow for precise temperature adjustments, while dials offer simple operation.
- Durability: A well-built heat gun with a sturdy casing and strong internal components will last longer.
- Corded vs. Cordless: Corded heat guns offer continuous power, while cordless models provide flexibility for work in tight or remote spaces.
DeWalt D26960 vs. Milwaukee 2688-20: Head-to-Head Comparison
Now that we understand what makes a great heat gun, let’s compare two top-tier models: the DeWalt D26960 and the Milwaukee 2688-20.
| Feature | DeWalt D26960 | Milwaukee 2688-20 |
|---|---|---|
| Power Source | Corded | Cordless (M18 Battery) |
| Temperature Range | 150°F – 1100°F | Up to 875°F |
| Airflow Control | Variable fan speeds | Single-speed fan |
| Digital Display | Yes | No |
| Weight | 2.3 lbs | 1.7 lbs |
| Included Accessories | Multiple nozzles | Nozzles sold separately |
| Best For | Precision work requiring high heat | Portable, on-the-go jobs |
DeWalt D26960: A High-Precision Heat Gun
The DeWalt D26960 is a corded heat gun designed for professionals who need precise heat control. With a digital temperature display, users can fine-tune the heat output for specific tasks. The adjustable fan speed ensures better control over heat distribution, making it ideal for tasks like paint stripping, adhesive removal, and shrinking plastic tubing.
The downside? Since it’s corded, you’ll need an outlet nearby, which may limit mobility.
Milwaukee 2688-20: The Portable Powerhouse
The Milwaukee 2688-20 is a cordless heat gun powered by Milwaukee’s M18 battery system. This makes it an excellent option for jobs where an extension cord would be inconvenient. It heats up quickly—reaching 875°F in just seconds—and is perfect for quick repairs, electrical work, and shrink wrapping.
However, it lacks a digital temperature control and has a lower max temperature than the DeWalt, which may limit its precision for some applications.
Which One Should You Choose?
- If you need high precision, extended use, and multiple airflow settings, the DeWalt D26960 is the better choice.
- If you prioritize mobility, convenience, and quick heat-up time, go with the Milwaukee 2688-20.
Both heat guns are excellent, but your decision will depend on whether you need power and precision (DeWalt) or portability and flexibility (Milwaukee).
Final Thoughts
Heat guns are indispensable tools for professionals and DIYers alike. Understanding their features and functions can help you choose the right model for your needs. Whether you go for the precision of the DeWalt D26960 or the cordless convenience of the Milwaukee 2688-20, having a reliable heat gun in your toolkit will make many tasks easier.
At Polar Tool & Supply, we carry both of these industry-leading heat guns along with a full range of accessories. Shop now and upgrade your tool collection today!
